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SimplyVAV
Application and Installation Guide
Revision E
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Strany 1 - SimplyVAV

SimplyVAVApplication and Installation GuideRevision E

Strany 2 - KMC Controls, Inc

DimensionsON CTS1 21.92 in.49 mm6.53 in.166 mm4.89 in.124 mm4.25 in.108 mm0.77 in.19 mm6.00 in.152 mm2.14 in.54 mmSection 1: About the controlle

Strany 3 - C o n t e n t s

Accessories andreplacement partsThe following accessories and replacement parts are available from KMCControls, Inc.SensorsSTE-8001W80 SimplyVAV senso

Strany 4 - Index 85

Available modelsThe following is a list of SimplyVAV available models.Description ModelsBACnet ASC: VAV Cooling/Heating only, 40 in-lbs,90second actu

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SafetyconsiderationsKMC Controls assumes the responsibility for providing you a safe productand safety guidelines during its use. Safety means protect

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Section 1: About the controllers SimplyVAV14 Revision E

Strany 7 - Specifications

S e c t i o n 2 : Installing th e c o n tr o lle r sThis section provides important instructions and guidelines for installingthe SimplyVAV controller

Strany 8 - Actuator specifications

Setting the rotationlimitsSimplyVAV controllers are manufactured for a damper that rotates 90degrees from open to close. If the VAV damper is not a 90

Strany 9 - Environmental limits

Mounting on a VAVterminal boxMount the controller inside of a metal enclosure. To maintain RF emissionsspecifications, use either shielded connecting

Strany 10 - Dimensions

Connecting anairflow sensorAn airflow sensor is incorporated as one of the inputs to the controller.Remove the plugs and connect the tubing from the p

Strany 11 - Accessories and

Connecting roomtemperaturesensorsConnect any of the following sensors to the RJ-45 thermostat and sensor jack.The controller automatically detects the

Strany 12 - Available models

©2014, KMC Controls, Inc.SimplyVAV and the SimplyVAV logo are trademarks of KMC Controls, Inc.All rights reserved. No part of this publication may be

Strany 13

Connecting a DATsensorThe Discharge Air Temperature sensor is required for automatic changeoverand for VAV terminal units with reheat.Illustration 2–5

Strany 14 - 14 Revision E

Connecting powerThe controllers require a 24 volt, AC power source. Use the followingguidelines when choosing and wiring transformers to the controlle

Strany 15

MaintenanceSimplyVAV controllers require no routine maintenance. If necessary, cleanwith a damp cloth and mild soap.Section 2: Installing the controll

Strany 16 - Setting the rotation

S e c t i o n 3 : Ch an g in g the r o o m s e tpo in tThis section covers topics for the end user in a facility.Changing the SimplyVAV user functions

Strany 17 - Mounting on a VAV

Procedure Steps STE display2 Enter Password 1.1.Press any button. The display changes toPSW1.2.Press the or buttons to change the firstdigit.3.Press t

Strany 18 - Connecting inputs

S e c t i o n 4 : Co n fig u r in g the c o n tr o lle r sThis topics in this section are advanced topics for control technicians andengineers.The con

Strany 19 - Connecting room

Getting started withconfigurationFor access to the configuration functions you will need Password 2.If the controller has not been previously set up,

Strany 20 - Connecting a DAT

Entering systemtemperaturesetpoints and limitsThe system temperature setpoints set the operational parameters and limitsfor the VAV terminal unit.The

Strany 21 - Connecting power

Procedure Detailed steps STE display3 Set the minimum coolingsetpoint.This setpoint limits the lowest temperature that auser can enter as the active s

Strany 22 - Maintenance

Procedure Detailed steps STE display6 Set the occupied heatingsetpoint.This setpoint is used as the active setpoint whenthe space is occupied.1.Press

Strany 23 - 1 Starting display

C o n t e n t sContents 3Section 1: About the controllers 5Specifications7Accessories and replacement parts11Available models12Safety considerations13

Strany 24 - 4 Set the active heating

Procedure Detailed steps STE display10 Set the minimumtemperature differentialsetpoint.The minimum allowable temperature valuebetween the cooling and

Strany 25

Configuring the VAVBox optionsThe box options set the controller for the specific mechanical installation ofthe VAV terminal unit. The box options inc

Strany 26 - Getting started with

Procedure Detailed steps STE display3 Set the primary VAVterminal unit K-factor.The K-factor is supplied by the manufacturer ofthe VAV terminal unit.

Strany 27 - Entering system

Procedure Detailed steps STE display6 Set the fan option.Not used in all models.1.Press the or buttons to choose one of thefollowing fan options.None—

Strany 28

Set the airflowsetpointsThe airflow setpoints set the airflow limits for the VAV terminal unit.Airflow heating and cooling minimum and maximum limitsA

Strany 29

Procedure Detailed steps STE display2 Select the flow setpointdisplay.1.From the CNFG display, press the orbuttons to show the CNFG display.2.Press th

Strany 30 - 12 Select a new

Procedure Detailed steps STE display7 Set the heating maximumairflow limit.1.Press the or buttons to set the maximumlimit for heating airflow. The set

Strany 31 - Box options

Advanced optionsThe advanced options set up passwords and special features in the controller.Establish or change Password 1 and Password 2Set timers f

Strany 32

Procedure Steps STE display3 Change Password 1.Note: Entering four zeros (0000) removes thepassword.1.Press the or buttons to change the firstdigit.2.

Strany 33 - 8 Select a new

Procedure Steps STE display8 Set the automaticoccupancy mode.Requires a discharge airtemperature sensor.1.Press the or buttons to enable or disabledis

Strany 34 - Set the airflow

Standby59Space setpoints60Types of setpoints60Setpoint limits61PID control loops61Airflow setpoints sequence61Changeover62Discharge Air Temperature (D

Strany 35

Restore ApplicationChoose the RSTR function to reset the SimplyVAV controller to the originalconfiguration and settings. Use it also to change the uni

Strany 36 - 2O

Procedure Detailed steps STE display2 Select the restore settingsdisplay.1.From the CNFG display, press the orbuttons to show the CNFG display.2.Press

Strany 37 - Advanced options

Section 4: Configuring the controllers SimplyVAV42 Revision E

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S e c t i o n 5 : B alan c ing air flo wTopics in this section are for control technicians or engineers who will bebalancing the airflow in the contro

Strany 39 - 10 Select a new

Procedure Steps STE display1 Starting display1.Start at the temperature display.2.Press the and buttons together.l If Password 2 is not required, the

Strany 40 - Restore Application

Procedure Steps STE display3 Measure and enter theactual maximum primaryairflowThe display begins flashing PMAX and alsodisplays the actual airflow at

Strany 41 - 3 Choose the application

Procedure Steps STE display5 Advance or exit1.Press the or buttons to select one of thefollowing:SEC to balance the secondary VAV for dualduct systems

Strany 42 - 42 Revision E

Procedure Steps STE display7 Measure and enter theactual minimumsecondary airflowThe display begins flashing SMIN and alsodisplays the actual airflow

Strany 43

Section 5: Balancing airflow SimplyVAV48 Revision E

Strany 44 - 2 Select the CNFG display

S e c t i o n 6 : A pplic atio n dr aw ing sThis section covers the drawings, materials, and instructions for specificVAV applications.Each SimplyVAV

Strany 45 - 4 Measure and enter the

S e c t i o n 1 : A bo u t th e c o n tr o lle r sThis section provides a description of the SimplyVAV series ofcontrollers. It also introduces safety

Strany 46 - 6 Measure and enter the

Cooling or heatingwithout reheatThe BAC-8001 is configured for single-duct cooling VAV control withoutreheat. Connect the controller as shown in the i

Strany 47 - 8 Advance or exit

Staged reheatThis application is for BAC-8005 or BAC-8205 controllers. The controllers areconfigured to switch reheat units that are controlled with 2

Strany 48 - 48 Revision E

Modulating reheatThis application is for a BAC-8005 or BAC-8205 controller. The modulatingoption for reheat can control either an electric reheat unit

Strany 49

Time proportionalreheatThis application is for a BAC-8005 or BAC-8205 controller. The timeproportional reheat option is typically used in hydronic sys

Strany 50 - Cooling or heating

Floating reheatThis application is for a BAC-8005 or BAC-8205 controller. Use the floatingreheat option in hydronic systems that are controlled by an

Strany 51 - Advanced

Dual-ductapplicationThis application is for a BAC-8007 controller. The controller is configured fordual-duct operation. Dual-duct VAV requires a TSP-8

Strany 52

Section 6: Application drawings SimplyVAV56 Revision E

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S e c t i o n 7 : Se qu e n c e s of o pe r atio nTopics in this section cover the sequences of operation for theSimplyVAV controllers. These are adva

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Input sourcesThe SimplyVAV controllers require specific sensors to measure roomtemperature, airflow, and discharge air temperature. All sensors areaut

Strany 55 - Dual-duct

along with the K-factor of the VAV terminal unit are used to calculate theairflow through the VAV unit.OccupancysequenceA SimplyVAV controller is desi

Strany 56 - 56 Revision E

BAC-8005 and BAC-8205Models BAC-8005 and BAC-8205 are supplied withinputs, outputs, and sequences of operation for the following functions.Single duct

Strany 57

defined as two movements detected within 5 minutes. The controller willchange back to Standby after a lack a lack of motion for the period specifiedby

Strany 58 - Input sources

Standby setpoint—The standby setpoint is used when the controller is in thestandby state. It is a value calculated from the occupied setpoint and the

Strany 59 - Occupancy

If there is a call for reheat to maintain room temperature, the primary airflowis set to the value of Auxiliary Flow.Warm Air AvailableIn the heating

Strany 60 - Space setpoints

Illustration 7–1 DAT limiting operationHTG SPHTG SPAN50%100%0%ROOM TMPDAT loopROOM TMP+15°(Max 90°F)If DAT Limiting is enabled, and a DAT sensor is no

Strany 61 - Airflow setpoints

System diagnosticsThe controller programming includes four system diagnostic indicators in theform of BACnet value objects.Need for higher static pres

Strany 62 - Temperature (DAT)

Damper operationDamper movement is determined by comparing the actual airflow reading tothe airflow setpoints. If the actual airflow is within 5% of t

Strany 63

Parallel FanIf the controller is configured for a parallel fan, any time the Occupancy modeof the controller is set to either Occupied or Standby and

Strany 64 - System diagnostics

reheat, the reheat output is modulated over the span of the Reheat loop. If theReheat loop is less than 10%, the reheat output remains at zero. The re

Strany 65 - Fan operation

loop is at 50%, the reheat output is On for 5 seconds and Off for 5 seconds. Ifthe Reheat loop is less than 10%, the reheat output remains at zero.See

Strany 66 - Reheat sequence

Balancing airflowsequenceBalancing airflow is the process of calibrating the internal airflow sensor to aknown standard. In the field, airflow is meas

Strany 67 - Time proportioned reheat

SpecificationsSimplyVAV specifications are subject to change without notice.Inputs and outputsAll inputs and outputs are factory programmed and applic

Strany 68 - Floating reheat

Illustration 7–7 Dual duct sequence Max. cooling airflowAirflow increase Max heating airflowDual duct minimum airflowRoom temp increaseHTG SPAN CLG SP

Strany 69 - Dual duct

S e c t i o n 8 : Sys te m in te g r atio n an d ne tw o r kingTopics in this section cover integrating the controllers into a buildingautomation netw

Strany 70 - 70 Revision E

Connecting to anMS/TP networkSimplyVAV controllers are BACnet MS/TP compliant controllers. Connectthem only to a BACnet MS/TP network.To enter the BAC

Strany 71

Connect no more than 128 addressable BACnet devices to one MS/TPnetwork. The devices can be any mix of controllers or routers.To prevent network traff

Strany 72 - MS/TP network

Bulbs are openIf one or both bulbs are open—as tested with an ohmmeter—it indicates the voltage or current on the network exceeded safelevels. Correct

Strany 73 - Network bulbs

Setting up networkcommunicationsSet the network communication settings before placing a controller on thenetwork. Setting network settings requires en

Strany 74

Procedure Detailed steps STE display5 Enter the baud1.Press the or buttons to select a new baud.2.Press theSetPointbutton is save the selected baud.Th

Strany 75 - Setting up network

BACnet objectsThe SimplyVAV controllers are BACnet Application Specific Controller (ASC)that are composed of standard BACnet objects. This section lis

Strany 76 - 6 Advance or exit

Output Name Description UnitsAO4 FAN SPEED Fan Speed 0_100%BO1 DAMPER CW Damper ClockwiseBO2 DAMPER CCW Damper Counter ClockwiseBO5 FAN FanBO6 HT STAG

Strany 77 - BACnet objects

Object Name DescriptionAV14 MAX COOL FLOW Maximum Cooling FlowAV15 MIN HEAT FLOW Minimum Heating FlowAV16 MAX HEAT FLOW Maximum Heating FlowAV17 AUXIL

Strany 78 - Value objects

Connector Screw terminals for wire size 12-26 AWGOutput range Maximum switching 24 Volts AC1 ampere per external output, 3 amperes totalCommunications

Strany 79 - Object Name Description

Object Name DescriptionBV1 NEED AHU Need For AHUBV2 NEED COLDER SPLY Need For Colder Air SupplyBV3 NEED MORE STATIC Need For AHUBV4 LOCAL OVRD Local O

Strany 80 - Loop objects

Loop Name DescriptionLOOP2 HT LOOP Heating LoopLOOP3 DAT Loop Discharge Air Temp LoopPID control loop objects (continued)SimplyVAV Section 8: System i

Strany 81 - Revision E 81

Section 8: System integration and networking SimplyVAV82 Revision E

Strany 82 - 82 Revision E

A p p e n d i x A : K -fac to r sTo set up a VAV controller, a K-factor must be entered into the controller.Typically, this is part of the airflow cha

Strany 83 - Duct size in inches K-factor

Appendix A: K-factors SimplyVAV84 Revision E

Strany 84 - 84 Revision E

Inde xAaccessories 11actuatormounting 17rotation limits 16shaft size 7specifications 7speed 7airflowbalancing 43maximum limit 34minimum limit 34sensor

Strany 85

fansconfiguration 31parallel sequence 65series sequence 65setting speed 34speed sequence 65with floating reheat 54with modulating reheat 52with staged

Strany 86

room sensors 19sequence 58sequences of operation 57airflow setpoints 61balancing 69changeover 62damper 65DAT limiting 62dual duct 69fans 65input sourc

Strany 87

Index SimplyVAV88 Revision E

Strany 88 - 88 Revision E

RegulatoryUL 916 Energy Management EquipmentBACnet Testing Laboratory listed as an application specific controller(ASC).CE compliantSASO PCP Registrat

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